China is now one of the most important producing centres in the world for products as varied as low voltage fuses, fuse links, high voltage fuse cutouts and current limiting fuses. For importers, EPC’s, distributors and OEM brands it is a vital step in ensuring the safety of your product, the reliability of the whole system, and the longevity of your business in choosing an electrical fuse manufacturer in China.
Not every electrical fuse all manufacturer will be suitable to work with you, however. The difference in price can be as stark as the difference in quality, as well as the difference in product approvals/certificates, technical assistance and more. With the industry experience that we have, here are the fundamentals of how to choose a suitable, trustworthy and transparent electrical fuse manufacturer in China:
Find out Their Product Focus
The first thing that alerts you to something important is the degree of true seriousness that they are showing you when it comes to dealing with electrical fuses.Is it a side hobby, or are they serious electrical fuse manufacturers?
Unlike more general use back end factories who may simply sell fuses, a dedicated electrical fuse manufacturer becomes specialized in either:
Low voltage electrical fuses (fast acting, time delay, ceramic fuses)
Industrial and automotive fuses
High voltage fuse links and fuse cutouts
Current limiting fuse for transformers, switchgear and substations
Does your manufacturer make “fuses and home appliances” or everything else? If they say the former, then they don’t have enough tech depth, and a more specialized manufacturer is likely to have more clear R&D, test laboratories, and more designated production lines and services for electrical protection devices
Check Technical Standards and Certificates
You may be able to tell more than just the paperwork about whether or not they have a basic grasp of international safety needs
Low Voltage Fuses
for low voltage fuses, you should typically see?IEC 60269, UL or cUL, RoHs and REACH compliant
High Voltage Fuses
for 11kV, 33kV, 36kV and above what are they based on? IEC 60282, ANSI or IEEE (specific to market)Do you have type test reports?Is this available from independent laboratories?As a general rule, a reputable fuse vendor in China should normally be able to provide you the test reports, drawings and rating data and not just the certificates.
Simply move on if they cannot explain in general terms of how the ratings, breaking capacity and co-ordination with a circuit breaker is arrived at.
Design and Manufacture Capability – Not Just Price
Market forces globally in the fuse business is very competitive and the price will always be attractive. However unbridled price cutting usually indicates something has been skimped on – and that can be dangerous for safety reasons!
Considerations to Check in a Fuse Factory
As we said look for a few things. For example:
Raw material control (especially the silver elements, ceramic bodies and the heat sink materials)
Examining how accurately the fuse elements can be made & the calibration technique
Using automated assembly method or manual in the plant?
Testing facilities for current, temperature rise and breaking capacity requirements in the plant?
To summarize, “good” electrical fuse manufacturers, especially outside of China, will make investments to stabilize their production methods and the test equipment they use. It would be a hard day for an engineer if you were grilled by him about how a fuse aboard or used in a high voltage transformer, switchgear etc. was skimped on the testing!OEM and Experience in Customization Required
Many of the buyers overseas require OEM in terms of a fuse with customized ratings, size, label, etc.
“Semi OEM” Capable of Customizing
A more capable OEM electrical fuse manufacturer in China should be able to help with: Customising design for fuse ratings and time-current characteristics Private labeling and brand support Adjusting design of fuses for use at different voltage systems or regional standards Long term supply consistency Ask if they supply to international brands or to export markets, OEM manufacture is about more than stamping-on a logo, it reflects flexibility in engineering and a maturity in quality control.
Review Application Knowledge Not Just Product Lists
A professional fuse supplier, not simply a trading agent, taps into his own engineering resources and understands how fuses are used in real systems, not just how they are to be manufactured! Good manufacturers can speak of: Selection of fuses for transformers Coordination between fuses and circuit breakers Fuse protection of motor control and contactor circuits Issues of installation and testing high voltage fuses. If a supplier can explain how a high voltage fuse will work in the functioning of a substation, or how to choose the correct fuse rating for switchgear, then you are dealing with an honest professional, not simply a trader!
Factory Transparency and Communication
Reliable manufacturers are almost always open to communication and discussion. Good signs: Company background and factory expressed clearly and openly. Willingness to provide photographs or videos and to talk. Datasheets formed from engineering background, especially on their descriptive pages, rather than generic product catalogues. Constant stability of English used, and clarity of writing. Fast replies are not justification in themselves, clear and accurate technical English communication as opposed to trading chit-chat is what is needed here, especially on high voltage current limiting fuses. Consistent Supply Backed by Long Term Support
Electrical fuses are safety components, and long term supply is important. Before finalizing with a supplier, consider: Production quantity capacity and lead-time stability Spare part or replacement support lifetime How they feedback to you over quality or claim-faults The desired transactions to improve their product to meet your requirements An honest electrical fuse manufacturer in China cares more about your continued cooperation than one-off order placements, and will deliver better product reliability and service.
